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Author Topic: New Motorcycle Issues  (Read 700 times)
Steve G.
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« on: December 01, 2023, 03:21:40 PM »



  The bike.  2022 Royal Enfield Himalayan. 441cc  EFI.  The perfect fit for a family member for his 6 miles commute to work, 7.5 months a year. New price $4450.
  Early issue turned out to be faulty handlebar  kill switch.
  After the first dealership oil change and check over,  the bike began burning oil on cold startups, 2-3 minutes of considerable white smoke. The dealership noticed this when they were installing the new kill switch. They put a  ‘boroscope ’ camera inside the spark plug hole, revealing cylinder wall carnage, severe pitting they said. Now it’s gone from a bad kill switch to  complete engine removal and head/cylinder removal, with possible complete new engine  under warranty. Certainly new piston and cylinder.
  Luckily it’s winter time!!!

  What would cause such carnage? Broken ring?
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Garage Residents:
'74 Honda CT70
'74 Norton 850 Interstate
'81 Laverda Jota Mk11 180
'89 Honda RC30
'91 BMW R100GS
'08 Honda XR650L
'08 BMW R1200GS

Previous Garage Residents
 1966 Keystone Tas 50
 1981 Can-Am 250 MX6
 1966 BSA 250 Starfire
 1976 Honda 400-4 Supersport
 1982 Can-Am 500 Sonic
 1984 Kawasaki KZ 750 L4
 1979 Honda CBX
 1988 Ducati 750 Paso 750 Euro
 1972 Suzuki 750 GT ‘Kettle’
 1972 Kawasaki 750 H2
 1993 BMW R100GSPD
 1984 Honda CR500
 1979 Honda CBX sandcast
 1975 Honda 400-4 SS
 2001 Moto Guzzi V11 Sport
 2006 Yamaha FJR 1300
1972 Norton Combat Roadster 810
 1972 BMW R75/2 SWB
 1980 Honda CBX
 1970 Honda Z50
hardrockminer
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« Reply #1 on: December 01, 2023, 04:00:24 PM »

If the cylinder wall is scored one can guess it's a broken ring, or perhaps a piece of a valve, or even a piece of the piston.  The engine has to come apart for a definite post mortum.
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Past rides include a 1973 Suzuki GT380 & a 1975 Kawasaki Z1B

I currently ride a 1975 Kawasaki Z1B - Classic Plated
I also ride a 1980 Kawasaki KZ 1000 LTD - Classic Plated, and a 2006 Honda Goldwing with a Daytona 2+2 sidecar

My Sweetums rides a 2019 Suzuki DR650
Steve G.
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« Reply #2 on: December 01, 2023, 06:06:05 PM »

  They said it’s coming apart. Strange, it did not lose power output  when it started smoking. And, after it was warmed up, it stopped smoking.
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Garage Residents:
'74 Honda CT70
'74 Norton 850 Interstate
'81 Laverda Jota Mk11 180
'89 Honda RC30
'91 BMW R100GS
'08 Honda XR650L
'08 BMW R1200GS

Previous Garage Residents
 1966 Keystone Tas 50
 1981 Can-Am 250 MX6
 1966 BSA 250 Starfire
 1976 Honda 400-4 Supersport
 1982 Can-Am 500 Sonic
 1984 Kawasaki KZ 750 L4
 1979 Honda CBX
 1988 Ducati 750 Paso 750 Euro
 1972 Suzuki 750 GT ‘Kettle’
 1972 Kawasaki 750 H2
 1993 BMW R100GSPD
 1984 Honda CR500
 1979 Honda CBX sandcast
 1975 Honda 400-4 SS
 2001 Moto Guzzi V11 Sport
 2006 Yamaha FJR 1300
1972 Norton Combat Roadster 810
 1972 BMW R75/2 SWB
 1980 Honda CBX
 1970 Honda Z50
Twisted_Twin
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15/16ths of the world uses the metric system.


« Reply #3 on: December 01, 2023, 06:25:10 PM »

Better hope the service adviser isn't the guy who used to work for Pacific Motosports
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It's important to feel comfortable in your own skin because it's illegal to wear someone else's.
Galactica
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« Reply #4 on: December 01, 2023, 06:40:22 PM »

Strange, it did not lose power output  when it started smoking. And, after it was warmed up, it stopped smoking.
[/quote]

Didn’t loose power?  It’s an Enfield.  How would you tell the difference? 
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Past rides:
75 Honda CB750K5
80 Suzuki TS250
 ? Yamaha Maxim 550
73 Z1 900
76 Kz900 A1
77 Kz1000 A1
78 Kz1000 B2 Ltd
79 Kz1000 B3 Ltd
80 Kz1000 C
99 Triumph Tiger 900
84 Honda VF750 Interceptor
77 Honda CB750


Current ride:
2019 Yamaha Tracer900

Current project:
1975 Honda CB750K5
Steve G.
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Posts: 4237



« Reply #5 on: December 01, 2023, 06:43:13 PM »

  Good point Ross, it’s not a powerful engine at all.
  The dealer, International, does not inspire confidence  in me. A complete new engine perhaps.
 At least RE has a 3 yr lunlimited guarantee.
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Garage Residents:
'74 Honda CT70
'74 Norton 850 Interstate
'81 Laverda Jota Mk11 180
'89 Honda RC30
'91 BMW R100GS
'08 Honda XR650L
'08 BMW R1200GS

Previous Garage Residents
 1966 Keystone Tas 50
 1981 Can-Am 250 MX6
 1966 BSA 250 Starfire
 1976 Honda 400-4 Supersport
 1982 Can-Am 500 Sonic
 1984 Kawasaki KZ 750 L4
 1979 Honda CBX
 1988 Ducati 750 Paso 750 Euro
 1972 Suzuki 750 GT ‘Kettle’
 1972 Kawasaki 750 H2
 1993 BMW R100GSPD
 1984 Honda CR500
 1979 Honda CBX sandcast
 1975 Honda 400-4 SS
 2001 Moto Guzzi V11 Sport
 2006 Yamaha FJR 1300
1972 Norton Combat Roadster 810
 1972 BMW R75/2 SWB
 1980 Honda CBX
 1970 Honda Z50
Twisted_Twin
BCCMC Star (5K)
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15/16ths of the world uses the metric system.


« Reply #6 on: December 01, 2023, 07:05:58 PM »

  Good point Ross, it’s not a powerful engine at all.
  The dealer, International, does not inspire confidence  in me. A complete new engine perhaps.
 At least RE has a 3 yr lunlimited guarantee.

I'm curious to see how this plays out.

I think they make some good looking bikes and you don't need goofy horsepower to have a lot of fun. If the warranty support is good, that's a lot of bike for $4500
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It's important to feel comfortable in your own skin because it's illegal to wear someone else's.
Steve G.
1000 Class
******
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Posts: 4237



« Reply #7 on: December 01, 2023, 08:38:20 PM »

  Good point Ross, it’s not a powerful engine at all.
  The dealer, International, does not inspire confidence  in me. A complete new engine perhaps.
 At least RE has a 3 yr lunlimited guarantee.

I'm curious to see how this plays out.

I think they make some good looking bikes and you don't need goofy horsepower to have a lot of fun. If the warranty support is good, that's a lot of bike for $4500



  I much prefer the 650 twin. It really is a bargain right now at $4999. Great engine.

  I’ll keep everyone updated on this. I’ve seen many Smokey engines, but it’s usually easy to guess the problem based on engine characteristics.   Not this one so far.
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Garage Residents:
'74 Honda CT70
'74 Norton 850 Interstate
'81 Laverda Jota Mk11 180
'89 Honda RC30
'91 BMW R100GS
'08 Honda XR650L
'08 BMW R1200GS

Previous Garage Residents
 1966 Keystone Tas 50
 1981 Can-Am 250 MX6
 1966 BSA 250 Starfire
 1976 Honda 400-4 Supersport
 1982 Can-Am 500 Sonic
 1984 Kawasaki KZ 750 L4
 1979 Honda CBX
 1988 Ducati 750 Paso 750 Euro
 1972 Suzuki 750 GT ‘Kettle’
 1972 Kawasaki 750 H2
 1993 BMW R100GSPD
 1984 Honda CR500
 1979 Honda CBX sandcast
 1975 Honda 400-4 SS
 2001 Moto Guzzi V11 Sport
 2006 Yamaha FJR 1300
1972 Norton Combat Roadster 810
 1972 BMW R75/2 SWB
 1980 Honda CBX
 1970 Honda Z50
hardrockminer
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« Reply #8 on: December 02, 2023, 05:28:18 AM »

If you hadn't mentioned the cylinder scoring I would have first thought of valve seals.  Oil leaks through the seals into the combustion chamber when the bike isn't running and causes it to smoke on startup.  The smoke clears after a couple of minutes and the bike would run fine.

If the cylinders are scored I would guess there is a compression issue.  If the mechanic is anywhere near half deceent he would have done that first, along with a leakdown testt.
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Past rides include a 1973 Suzuki GT380 & a 1975 Kawasaki Z1B

I currently ride a 1975 Kawasaki Z1B - Classic Plated
I also ride a 1980 Kawasaki KZ 1000 LTD - Classic Plated, and a 2006 Honda Goldwing with a Daytona 2+2 sidecar

My Sweetums rides a 2019 Suzuki DR650
rz5mark
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« Reply #9 on: December 02, 2023, 07:09:25 AM »

Could it have inhaled something, debris from manufacturing ?
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Steve G.
1000 Class
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Posts: 4237



« Reply #10 on: December 02, 2023, 09:41:46 AM »

  It could have inhaled something. Heck, they have Friday and Monday bikes out of Italy, surely they have a Tuesday and Thursday bikes out of India??
  It only started smoking AFTER the dealer did the first service. Hmmmmm?
Logged

Garage Residents:
'74 Honda CT70
'74 Norton 850 Interstate
'81 Laverda Jota Mk11 180
'89 Honda RC30
'91 BMW R100GS
'08 Honda XR650L
'08 BMW R1200GS

Previous Garage Residents
 1966 Keystone Tas 50
 1981 Can-Am 250 MX6
 1966 BSA 250 Starfire
 1976 Honda 400-4 Supersport
 1982 Can-Am 500 Sonic
 1984 Kawasaki KZ 750 L4
 1979 Honda CBX
 1988 Ducati 750 Paso 750 Euro
 1972 Suzuki 750 GT ‘Kettle’
 1972 Kawasaki 750 H2
 1993 BMW R100GSPD
 1984 Honda CR500
 1979 Honda CBX sandcast
 1975 Honda 400-4 SS
 2001 Moto Guzzi V11 Sport
 2006 Yamaha FJR 1300
1972 Norton Combat Roadster 810
 1972 BMW R75/2 SWB
 1980 Honda CBX
 1970 Honda Z50
Galactica
1000 Class
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Posts: 4431



« Reply #11 on: December 02, 2023, 11:36:53 AM »

Like Bill says, hard to say until you do some basic things.  Valve clearance, compression test, leakdown test.  These three basic things should help narrow things down a bit.   Haven’t heard much to give confidence in International though.
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Past rides:
75 Honda CB750K5
80 Suzuki TS250
 ? Yamaha Maxim 550
73 Z1 900
76 Kz900 A1
77 Kz1000 A1
78 Kz1000 B2 Ltd
79 Kz1000 B3 Ltd
80 Kz1000 C
99 Triumph Tiger 900
84 Honda VF750 Interceptor
77 Honda CB750


Current ride:
2019 Yamaha Tracer900

Current project:
1975 Honda CB750K5
Steve G.
1000 Class
******
Offline Offline

Posts: 4237



« Reply #12 on: December 02, 2023, 06:18:18 PM »

  I got out of dog sitting for an hour. Went to the shop service desk. They don’t want to talk about it.
 We shall see.
Logged

Garage Residents:
'74 Honda CT70
'74 Norton 850 Interstate
'81 Laverda Jota Mk11 180
'89 Honda RC30
'91 BMW R100GS
'08 Honda XR650L
'08 BMW R1200GS

Previous Garage Residents
 1966 Keystone Tas 50
 1981 Can-Am 250 MX6
 1966 BSA 250 Starfire
 1976 Honda 400-4 Supersport
 1982 Can-Am 500 Sonic
 1984 Kawasaki KZ 750 L4
 1979 Honda CBX
 1988 Ducati 750 Paso 750 Euro
 1972 Suzuki 750 GT ‘Kettle’
 1972 Kawasaki 750 H2
 1993 BMW R100GSPD
 1984 Honda CR500
 1979 Honda CBX sandcast
 1975 Honda 400-4 SS
 2001 Moto Guzzi V11 Sport
 2006 Yamaha FJR 1300
1972 Norton Combat Roadster 810
 1972 BMW R75/2 SWB
 1980 Honda CBX
 1970 Honda Z50
Twisted_Twin
BCCMC Star (5K)
*******
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Posts: 6386


15/16ths of the world uses the metric system.


« Reply #13 on: December 03, 2023, 06:01:30 AM »

You get a free can of mustache wax while you wait in the selfie area though.
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It's important to feel comfortable in your own skin because it's illegal to wear someone else's.
Steve G.
1000 Class
******
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Posts: 4237



« Reply #14 on: December 03, 2023, 07:19:15 AM »

    Absolutely!   And hang out with my fellow “motordude bro’s”  with matching super tight jeans,  sipping  espresso matcha,  on the new chesterfield lounge they’ve just set up.
 Oh BTW, they are also the new Indian dealer, and CFMoto dealer, so you’ve got a chief sitting in the middle of 2 UTV’s.
Logged

Garage Residents:
'74 Honda CT70
'74 Norton 850 Interstate
'81 Laverda Jota Mk11 180
'89 Honda RC30
'91 BMW R100GS
'08 Honda XR650L
'08 BMW R1200GS

Previous Garage Residents
 1966 Keystone Tas 50
 1981 Can-Am 250 MX6
 1966 BSA 250 Starfire
 1976 Honda 400-4 Supersport
 1982 Can-Am 500 Sonic
 1984 Kawasaki KZ 750 L4
 1979 Honda CBX
 1988 Ducati 750 Paso 750 Euro
 1972 Suzuki 750 GT ‘Kettle’
 1972 Kawasaki 750 H2
 1993 BMW R100GSPD
 1984 Honda CR500
 1979 Honda CBX sandcast
 1975 Honda 400-4 SS
 2001 Moto Guzzi V11 Sport
 2006 Yamaha FJR 1300
1972 Norton Combat Roadster 810
 1972 BMW R75/2 SWB
 1980 Honda CBX
 1970 Honda Z50
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